High-Speed Single-Station Leak Tester
Equipment Overview
The high-speed single-station leak tester is an automated device designed for rapid assessment of workpiece sealing integrity. Its core principle is the differential pressure method, which detects leaks by comparing pressure changes between the tested workpiece and a standard reference part. This equipment utilizes compressed air as its driving force, with core components primarily constructed from 304 stainless steel.
It accommodates various gas media including air, hydrogen, and oxygen, offers a wide detection pressure range, and supports multiple leak detection methods such as the bubble test and differential pressure test.
Equipment Features
The high-speed single-station leak tester delivers fast testing speeds, high precision, and excellent repeatability, making it suitable for both 100% inspection and sampling inspection on production lines. Vacuum conveying ensures stable and high-yield operation. Bottle changeovers are effortless, and setup is quick and straightforward.
- Automated Control: Equipped with a PLC control system and color touchscreen, it automatically completes the testing process, supports automatic generation of pressure-time curves and data storage, facilitating quality traceability.
- High-efficiency Testing: Single-station design with short test cycles, achieving 10-20 seconds per test for select models, making it ideal for high-volume production environments.
- Safe and Reliable: Equipped with safety features including overpressure alarms, dual pressure relief systems, and video surveillance, supporting unattended operation.
- Precise Measurement: Utilizes high-precision force sensors to detect pressure, ensuring accurate and reliable test results.
Equipment Parameters
| Leak detection speed: |
3,000-7,000 bottles per hour (higher for smaller bottle capacities) |
| Conveyor belt length: |
2000mm |
| Adjustable height of lifting frame: |
800-1300 mm |
| Machine Dimensions: |
L: 1.5 × W: 0.75 × H: 1.85 (M) (Length × Width × Height) |
| Total Power: |
6.5KW |
| PLC: |
Siemens, Germany |
| Frequency Converter: |
Schneider |
| Power Supply: |
Schneider |
Payment Terms and Trade Terms
| Description of Goods |
High-Speed Single-Station Leak Tester (With VAT) |
| Place of Origin: |
Made in China |
| Price Validation: |
100 days |
| Payment Term: |
T/T, 30% deposit, 70% to be paid before loading against FAT |
| Delivery Time: |
35 days after receipt of advanced payment |
| Warranty: |
1 year for complete machine, long time for software & system |
| Commissioning: |
Free commissioning within 3 days, customer bears engineer's local food, accommodation and tickets, extra time charged at USD 150/day |
After Sales Service
The overall product quality has traceability, and the product quality warranty period is 1 year, calculated from the date of equipment acceptance.
Free maintenance during the warranty period, and corresponding travel and material costs will be charged for after-sales service that exceeds the warranty period.
Daily Operation and Maintenance Services: Our company provides free remote operation and maintenance online services in Pinchi Tech AI cloud platform, particularly for system updating, algorithm setting, software adjustment, etc.
